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EFV-8 Club Forum / General Ford Discussion / Odd Starting Problem

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joe b
09-08-2015 @ 1:45 PM
Member
Posts: 389
Joined: Oct 2010
          
My '41 has a rebuilt engine with 1868 miles on it. I have noticed an odd starting problem. Twice after a drive of about 20 and 40 miles and then turning the engine off I have tried to restart it. The starter cranks a few times then it acts like a dead battery. Engine temp is 190 degrees. After it sits for about 20 to 30 minutes with the hood up and temp drops to 160 to 170 degrees it starts right up. Two cranks and it fires up. Any ideas?

MG
09-08-2015 @ 2:02 PM
Senior
Posts: 1262
Joined: Nov 2009
          
Were it me, the first thing I would do is to cleanup the battery posts and cables....

joe b
09-09-2015 @ 7:32 AM
Member
Posts: 389
Joined: Oct 2010
          
MG Thanks for the reply. Battery is new and checks out. All wires and grounds from it are good, clean and tight. This is why I think this is odd.

cliftford
09-09-2015 @ 9:03 AM
Senior
Posts: 845
Joined: Jan 2014
          
With the info you have given,I would suspect the starter motor itself. Do a voltage drop test. If it drops more than 1 volt, assuming it is 6v, pull it out and do further tests. Any good manual will tell you how.

joe b
09-09-2015 @ 9:55 AM
Member
Posts: 389
Joined: Oct 2010
          
OK will check and report back.

TomO
09-10-2015 @ 7:46 AM
Senior
Posts: 7271
Joined: Oct 2009
          
A voltage drop test will tell you if you have excessive resistance in the starter circuit. The test will not determine the condition of the starter, you have to do a current draw test to determine that.

Even if you have a new battery, it could have gone bad. To do a quick check, do a load test by connecting your voltmeter to the battery posts and cranking the engine with the starter and the ignition switch off. The meter should read more than 4.7 volts while cranking.

To do the voltage drop test, connect the COM or black lead of your meter to the battery post, not the cable and the + or red lead to the starter terminal. Crank the engine with the ignition switch off and read the meter. It should read less than 0.5 volts. If it reads more than that, check the cables for the correct size for 6 volts and for corrosion in the starter circuit.

You should also do a ground circuit voltage drop test by connecting the red lead of your meter to the POS post of the battery and the COM lead to the case of the starter. The meter should read 0.2 or less. If it is greater, check the grounding surfaces, grounding cables and connections.

A current draw test requires a meter that can handle high current. It is better to remove the starter and have it tested at an automotive electric repair facility.


Tom

joe b
09-11-2015 @ 7:31 AM
Member
Posts: 389
Joined: Oct 2010
          
Well, the starter checks out OK. The guy at the starter shop said that he thinks the engine is still tight with the rebuild. When hot, things expand. Then when it cools some, it cranks OK. I rather doubt this. Am going to have another check done by someone else.

supereal
09-12-2015 @ 11:49 AM
Senior
Posts: 6819
Joined: Oct 2009
          
Yes, a freshly overhauled engine may be a bit tight, particularly if set up to modern, instead of proper clearances. If the starter hasn't been serviced for a long time, that may be involved. The starter gets very hot from the engine, and becomes weak as the coil resistance increases and reduces the current flow. We just repaired a car with your problem, and found the battery was weak and went flat after trying to run the starter. A new Optima battery was the cure. With 800 cold cranking amps, it really spins the engine. Be sure the small brace from the starter to an oil pan bolt is there to prevent movement that can force the starter drive into the ring gear nd binds it.

joe b
09-12-2015 @ 1:30 PM
Member
Posts: 389
Joined: Oct 2010
          
Thanks, Super I was hoping you would chime in. The battery is new. The starter was serviced early last year and has around 2200 miles on it. I do have the starter to pan brace. I did not do the rebuild so have no idea how the engine clearances were set up. It just may be a clearance problem making the engine a bit tight since it cranks freely after a short cool down.

alanwoodieman
09-12-2015 @ 2:24 PM
Senior
Posts: 868
Joined: Oct 2009
          
check the battery cables themselves for bad connections on the ends, make sure connections are tight on al cables under hood, starter solenoid, starter and ground cables. try operating the solenoid under the hood by pushing on the button with the engine hot-had one instance of not starting hot because the coils in the solenoid were loosing conductivity when hot. when trying to start hot engine get someone to fell the cables for excessive heat-if you find one that is the problem

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