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Early Ford V-8 Club Forum

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EFV-8 Club Forum / General Ford Discussion / firewall insulator

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Posted By Discussion Topic: firewall insulator

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flatheadfan
10-07-2010 @ 1:18 AM
Member
Posts: 450
Joined: Oct 2009
          
Wolfie-

Something I have done in the past for a couple of non-Fords I have owned that were in desperate need for a firewall insulator is to make one up using panel board material. I see no reason why it could not have some application for early Fords. It is not really that difficult to make.

I would start by cutting up the pieces to mimic the original board. After cutting I would paint the backside of the panels with POR15 (or similar product). This waterproofs the material and makes the panel board hard. After the paint harden I would use clear packaging tape on the backside to put the various pieces together to form the continuous panel I was seeking. I would then paint the tape to give it additional strength. On the front side where the various joints were noticeable, I used either body filler, weatherstrip adhesive or caulk to smooth things out. After I was satisfied with the initial finish I sprayed truck bed coating (available in a spray can) on the front to give things the "bumpy" factory look and hide the joints. Once dried, I installed it. Surprisingly, it comes out looking fairly good and holds up well.

Something I have thought about doing in the future when I find myself making-up an insulator is to use the new fiberboard upholstery board. This stuff is super tough and could prove to be more durable than an original factory board.

Again, I have used this on non-Fords where a reproduction insulator was not available and also on firewalls that had been reworked for an engine change and no reproduction board was available to match the new shape.

Tom

Wolfie
10-06-2010 @ 7:33 PM
New Member
Posts: 144
Joined: Oct 2009
          
Thanks trjford8. I will look into Sacramento Vintage Ford for this part. This is a much better price and is what I was looking for.

trjford8
10-06-2010 @ 8:18 AM
Senior
Posts: 4215
Joined: Oct 2009
          
Sacramento Vintage Ford has an economy insulator for $95. They are made of fiberglass, but have the proper fit,color and pattern.You will have to supply the padding behind the insulator cover and drill your own holes. I have used these before and they work just fine if you are looking to save $. If you are restoring your car I would opt for the $200 one from Quiet Ride Solutions.

Wolfie
10-05-2010 @ 10:03 PM
New Member
Posts: 144
Joined: Oct 2009
          
My 1940 does not have a firewall insulator. The cost for a new one is in the $200 range which I hate to spend for something you can hardly see. Has anyone been able to make one?

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