adyv8 | -- 08-05-2012 @ 3:21 AM |
i have a 36 lincoln zephyr which has the same axle as the ford took the axle to bits to check over. fitted new side shaft bearings and cups crownwheel pinion and pinion bearings all good so not touched MY PROBLENM IS HOW TO ADJUST THE PRELOAD WITH THE GASKET SHIMS DONE WHAT IT SAID IN MY BOOK FITTED A SHIM GASKET TO THE OFFSIDE TUBE TIGHTEN THE NEARSIDE TUBE WITH FEELERS TO JUDGE GAP FITTED TOTAL OF 15 THOU GASKETS PINION TURNS OK BUT LOOKS LOOSE TO ME IF I TAKE OUT A SHIM GASKET THE PINION IS TIGHT ALMOST BINDING WHAT AM I DOING WRONG CAN ANYBODY HELP THANKS ADY
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supereal | -- 08-05-2012 @ 12:44 PM |
The pinion is adjusted before installing the ring gear using the lock nuts on the shaft, using a scale to observe the amount of tension, which should be between 12 and 16 pounds. Be sure that there isn't excessive lash in the axle shaft gears. Hold one axle shaft securely in a vise and turn the other axle by hand and measure the travel at the keyway end of the axle. It must not exceed .010, or the lash adjustment will not be correct. Install a gasket beteeen the left hand axle housing and the banjo of .008 to .010. and tighten the housing to the banjo. Install the other axle housing with a .004 to .005 gasket. You need to get a back lash ajustment not greater than .008, or less than .003 at the pinion shaft, as measured by a dial gauge. If not, adding a thicker gasket between the left hand housing and the banjo will increase the lash, and a thinner one decreases the lash. If you add to the clearance on one side, you must remove it from the other side, or vice verss, to retain the differential bearing loading. This usually requires several tries.
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