Topic: Dot 3 to Dot 5


len47merc    -- 01-15-2017 @ 10:38 AM
  Does a simple and effective process exist for cleaning a brake/hydraulic system previously filled with Dot 3 to properly prepare it for conversion to Dot 5? If so, what is the process and what materials/solvents/cleaners are recommended?

Or is this simply not worth the hassle excepting for installation in a completely new system (master, lines, & wheel cylinders)? A search of the Forum did not yield a solid, concrete yea or nae to this.

Thanks -

Steve


kubes40    -- 01-15-2017 @ 10:54 AM
  I think the question "Is it worth it"? is the one that needs to be answered by you first and foremost.
There are pros and cons to each fluid.
Dot5 does not attract moisture as does the Dot3. So, you won't find it necessary to flush the fluid every few years as you should do with Dot3.
Dot5 will find leaks in places Dot3 will not.
Dot5 will typically give you a softer pedal.
Dot5 will destroy an authentic brake lamp switch rather rapidly.

To change from Dot3, you simply need to cleanse the hydraulic system of the Dot3. This is not difficult if you have the proper tools. A power bleeder is in my opinion a necessity to do this flush thoroughly.



CharlieStephens    -- 01-15-2017 @ 1:07 PM
  If you are not a purist you can get a brake light switch designed to be used with dot 5 from Ron Francis Wire Works, https://www.ronfrancis.com, (800) 292-1940

Charlie Stephens


oldford2    -- 01-15-2017 @ 5:46 PM
  So many posts on this subject here and on Fordbarn. Kube40 pretty much sums it all up. I never understood why people are hung up on DOT3 absorbing moisture (which it does). When I put our 46 away for the winter (yes we have winter in MA) I change all the fluids and bleed the brakes. Now how much time to put fresh DOT3 in the system? Less than a half hour if you have a wife to pump- hold and top off the M/C. Plus, I installed speed bleeders so you can do it alone if your wife refuses.
John


len47merc    -- 01-15-2017 @ 6:20 PM
  John/all,

There is one VERY good reason for this being a serious consideration - that being the original floor mat in my '47 Merc. Carpet inserts still intact. Rouge Class multiple Award winner including Medallion.

Every time you even breathe on this floor mat it cracks. Yes, I am NOW a purist, a Converted Preservationist, and I Now treasure all the original parts on this Merc and every other EFV8 I see and am blessed enough to see in person. If there is a way I do not have to touch or lift this floor mat again in my lifetime then I am all about it.

For those of you that have seen the car in Charlotte or Gettysburg you can appreciate where I am coming from.

Unfortunately this Dot 5 option, particularly based on Mike's and others' on this Forum quite valued inputs, appears not worthy of the effort required at this point. Yes, it may get quite a bit of airtime - but for those of you patient enough to continue to provide your experience and expertise with those of us not as seasoned I do thank you sincerely.

Steve


TomO    -- 01-16-2017 @ 10:49 AM
  To flush the system of DOT 3 use denatured alcohol available in the paint department of most hardware stores.

Mike summed up most of the drawbacks of DOT 5, but the softer pedal people get is due to the difficulty in bleeding air form the system. Both of my cars have DOT 5 in them.

The 53 Lincoln is a breeze to bleed. I just fill a bottle with the DOT 5 and mount it on top of the master cylinder. At each wheel, I attach a bleeder hose with the end submerged in DOT 5. I open the bleeder screws and watch for bubbles. When the bubbles stop, I close the bleeder almost all the way and then leave it overnight. Gravity eliminates the air that is left in the system.

I have tried this on my 40 Merc, and it does not work very well because the master cylinder is not above the wheel cylinders.

Tom


len47merc    -- 01-16-2017 @ 11:13 AM
  Thanks Tom - the DA is what I was looking for, that along with Mike's equipment recommendation. Also, I doubt the '47 will be much different than your '40 - bleeding the new system when it was being brought back to life 3 1/2 years ago was an education.

After speaking here and off-line with you and other valued EFV8 colleagues I just cannot justify the conversion at this point and am looking at the least damaging process (again) for as carefully as possible lifting the original mat/insulation/liner, etc.. Haven't purged/flushed the system since my original DOT 3 install and with the salt (surprisingly) covering the roads now here in central NC the car will not be out of the garage for several weeks - thought I'd address it now.

Steve

This message was edited by len47merc on 1-16-17 @ 11:17 AM


shogun1940    -- 01-16-2017 @ 1:16 PM
  I have had dot 3 in my 40 for 15 years,, with no problems, maybe i will change it this year . It sits in an unheated garage every winter.


supereal    -- 01-16-2017 @ 2:41 PM
  Replacing DOT3 with DOT5 by just running denatured alcohol thru the master cylinder, lines, and wheel cylinders usually won't flush out all traces of the DOT3. Disassembly or replacement of the cylinders will assure a lasting conversion. Bleeding the brake system, in any case, can be time consuming, and with the DOT5, expensive, as fluid collected while bleeding should not be returned to the system. At our shop we use a pressure bleeder to save time and fluid. DOT3 is inexpensive compared to DOT5. I replace the DOT3 every other year, and have had years of trouble free and safe braking.

This message was edited by supereal on 1-16-17 @ 2:43 PM


len47merc    -- 01-16-2017 @ 3:05 PM
  Thanks Bob - great input. On my next full rebuild - likely not on this car but possibly the next project - I'll start fresh with the '5'. Standing pat with the 3 for now after all this very practical input. Appreciate your weighing in -

Steve


trjford8    -- 01-16-2017 @ 5:00 PM
  I agree with Bob, that cleansing an old system with denatured alcohol will not get all the old fluid out. I use Dot 5, but only in systems where everything is brand new.


Drbrown    -- 01-16-2017 @ 7:15 PM
  As a long-term owner of a series of German made cars (daily family drivers) I note that they all used/use DOT 5 type brake fluid and their service schedules require flushing the brake system every 40,000 mile or 3 years. There have been small variances in the specified schedules from one car to another but basically they are saying that the fluid must be flushed periodically.

Do they know something "we" don't, or do "we" know something they don't ? Do designers/researchers in Europe find different results than "we' do ?


trjford8    -- 01-17-2017 @ 7:49 AM
  Another question is does the recommendation from the manufacturer help the dealerships make money?


len47merc    -- 01-17-2017 @ 8:34 AM
  Ahhh...there's someone who's taking 'thinking it through' to another level! Spot on!

Steve


Drbrown    -- 01-17-2017 @ 6:50 PM
  So that begs the question - Looking past the recommendations or requirements of cost-motivated car and fluid manufacturers, what is the effective life of DOT 5 fluid ? Unless there's responsible data, one has to make his own decision. I may have missed it but I don't remember seeing any solid forum discussion about it.

This message was edited by Drbrown on 1-17-17 @ 6:51 PM


40cpe    -- 01-18-2017 @ 6:36 AM
  Drbrown asked about the "effective" life of Dot5 fluid. In the early '90s I put it in a car I built. I sold the car a year ago with the same fluid, master and wheel cylinders. I live in the humid deep south and this car was driven year round and stored in an unheated garage.


deluxe40    -- 01-18-2017 @ 10:30 AM
  I put Dot 5 in my phaeton ('32 w/ new '40 brakes) in 1998. Had to replace one brass washer to get a hose to stop leaking at first. Since then I have been driving the car at least once a month with no problems. I also inherited a Model A with '40 brakes and Dot 5 fluid. It had been sitting for eight years after the brakes were rebuilt and I drove it for eight more years after that without problems.


len47merc    -- 01-18-2017 @ 1:25 PM
  Drbrown asks a good question. My post was predicated on the assumption I would not 'have' to worry about purging/replacing Dot 5 in my lifetime or remaining ownership of this vehicle, this to better protect the original floormat and brake system componentry as well. This assumption was based on representations made here and elsewhere about the non-hygroscopic nature of Dot 5. Drbrown's question got me to thinking whether Dot 5's service life was in reality any greater or not than Dot 3. Perhaps another attribute of Dot 5 (versus Dot 3's hygroscopic nature) begins to degrade at the same rate as Dot 3.

(And given my driving behavior of this car statistically never heats the brakes to the point of perhaps boiling the 3%-5% max water absorbed into the DOT 3, why even worry about it - but those are other issues)

So, after a short Dr.'s appt this am I stopped by both CarQuest and NAPA, and in addition to picking up some needed supplies for my modern vehicles, obtained the name-brand manufacturers of DOT 5 and DOT 3 brake fluids. From there I came home and called technical support for two manufacturers and obtained the following key information:

1) It is impossible to purge a brake system of all DOT 3 or 4 fluids and accordingly neither endorsed a conversion to DOT 5 for this reason. DOT 5 was only recommended for all new brake system componentry
2) For classic cars driven less than 3,000 miles/year, driven as most classic cars are, from quite genuine, pragmatic, logical and supportive perspectives both suppliers indicated synthetic DOT 3 likely should never have to be changed except in the most extreme of humid conditions (e.g., Mississippi Delta, Florida Keys, etc.) and even then they both questioned the value in doing such. They both indicated their desire to sell more fluid but practically speaking both indicated the 'need' for purging DOT 3 systems every 2-3 years is more marketing driven than anything. For personal peace of mind it is your choice if you wish to go down this road
3) For all new classic car brake systems DOT 5 can provide longer-term corrosion resistance but the RECOMMENDED change intervals do not vary much, if at all, from DOT 3.

In the end, from both manufacturer's technical support Teams, if you are installing a completely new system - master, switch, lines, wheel cylinders, etc., then DOT 5 is the way to go for total peace of mind in a classic car such as our EFV8's (but you will likely have a softer pedal due to soluble oxygen). Beyond that, if you are driving these originals like most of us do, DOT 3 or 4 will do just fine and, unless you so wish to, should never need purging in your ownership of the car unless you wish to do so for peace of mind. According to these guys, by the time any corrosion of adequate significance to affect performance has time to occur in a DOT 3, max 3,000 mile/yr driver system you'll likely be of the mindset for an overhaul anyway.

And in support of 40cpe and deluxe40 (albeit DOT 3 specific here), to this date I am still driving an original '90 Suburban - that's a 27 year old vehicle with over 210K miles all here in central NC - with DOT 3, that I've yet to have the need to change the master, calipers and/or wheel cylinders on, that also has never had the DOT 3 changed. Hmmm...

FWIW -

Steve

This message was edited by len47merc on 1-18-17 @ 1:54 PM


40cpe    -- 01-18-2017 @ 4:51 PM
  Steve, in the early '80s I bought a '57 Ranchero. With working and family responsibilities I would go months or a couple of years sometimes without moving the car. EVERY time after one of these stints I would have a leaking wheel cylinder with DOT 3. I finally had enough and changed all the wheel cylinders, flushed the master and lines, and installed DOT 5. I never had another leak even with the same infrequent use. That is the reason I put DOT 5 in my '40 when I built it.


len47merc    -- 01-18-2017 @ 6:11 PM
  I hear you 40cpe and if I ever rework this '47's system in its entirety, or do the same on the next project, I'll be right there with you. My comments earlier were not only in support of your reply but also challenging of the paradigms concerning change frequency. I have flushed my Infiniti, Hondas, etc., per the maintenance schedule (always wondered if it was necessary) but have never touched the '90 Burb and it keeps on chuggin'. Conversely, had to completely rework an actively driven '61 Impala SS brake system in the 80's likely because the fluid had never been flushed/changed. Probably not smart on the Burb but it is what it is. I'm 3+ years into the '47 Merc's new brake system and had to do a deep dive on this subject after Drbrown's last question to educate myself on what I should do.

Appreciate everyone weighing in. Learned a lot here - thanks to all!

Steve


Drbrown    -- 01-19-2017 @ 7:57 PM
  len47merc .... Regardless of what comes out of this thread, I personally thank you for spending the time to investigate the questions raised here. I could have undertaken the same effort but did not.

I continue to use DOT 3 in my '47 and so far have not had problems or leakage. If and when it comes to a point where significant parts the entire system need replacement, I would then consider the DOT 5 move.


len47merc    -- 01-20-2017 @ 6:30 AM
  You're welcome Drbrown and thanks for the reply. One other point I forgot to mention earlier, made by the engineer at the DOT 5 manufacturer, was that the US military strongly prefers to use DOT 5 in all non-ABS applications given DOT 5 '...never needs changing...' (his words) assuming the brake system is a sealed system, no contaminants are ever allowed to enter the system and the components are all properly engineered to be fully compatible with DOT 5. He reiterated that DOT 3, 4 or 5.1 should, in his humble, technical opinion, '...never need changing in classic cars-driven-less than 3,000 miles/yr...' applications excepting for, as mentioned previously, peace-of-mind and/or the most extreme of humid conditions.

The 'peace-of-mind' issue, coupled with my the experience with my '61 (albeit with it 2 decades+, irregular 60K+ miles use use without changing) will probably drive me to change the DOT 3 currently in my '47 (~8,000 miles in ~3.5 years on it since full system restoration) in another year or two during a particularly dry/low humidity winter period. With the knowledge gleaned over the last week, the urgency to change it during this winter's partial storage, based on the 2-3 year change-frequency 'paradigm', has abated.

Steve

This message was edited by len47merc on 1-20-17 @ 6:46 AM


TomO    -- 01-20-2017 @ 7:33 AM
  There are test strips to test when corrosion is present in DOT 3, 4, 5.1 glycol based brake fluids. The test have only been done on modern brake systems with ABS, but should work as well in the old cars. The main drawback is that the strips cost (about $5.50 each) more than the brake fluid. There could be savings if you intend to pay a professional to change your fluid, strictly on a time basis of every couple of years.

Here is a link to a report on the basis for the strips. The report was paid for by the manufacturer of the strips.

http://www.gwrauto.com/stripdip.htm

Tom


len47merc    -- 01-20-2017 @ 7:55 AM
  Thanks for posting this Tom. Like others on EFV8 I gravitate toward the most objective, data-based processes and products and the science and technology here, at first blush for me, appears reasonable and sound. If one wishes to maximize fluid value and time investment this appears to be a very good solution.

Looking at the product description in more detail on their website they also have strips for coolant system corrosion as well.

Very interesting. Thanks again -

Steve


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